Built for US teams
Payment by wire transferEnhanced confidentialityPerfect for companies with 50 to 500 employeesScheduling to fit any time zone

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Lean Training - Optimizing Business Processes

Ref: PAU591
10 people max.
From $7,350 HT / per person
On-site on request · +$540 with certification exam
5 days
Remote

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Trusted by — schools, companies and industrial groups
Aptar
ArcelorMittal
Equans
EDF
Ubisoft
Microsoft
Aptar
ArcelorMittal
Equans
EDF
Ubisoft
Microsoft
Aptar
ArcelorMittal
Equans
EDF
Ubisoft
Microsoft
Aptar
ArcelorMittal
Equans
EDF
Ubisoft
Microsoft
Aptar
ArcelorMittal
Equans
EDF
Ubisoft
Microsoft
Aptar
ArcelorMittal
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Learning objectives

  • Master advanced Lean tools for ultra-efficient professional processes
  • Develop large-scale Lean deployment strategies in companies
  • Design complex Value Stream Maps to identify hidden waste
  • Implement expert Kaizen events with certified ROI measurement
  • Optimize the value chain with Lean Six Sigma for sustainable gains
  • Lead Lean transformations by fostering a culture of excellence
  • Evaluate and certify the Lean maturity of organizations
A child walking to school with a backpack
Our social commitment

A school kit donated to a child for every training

To fight inequalities in access to education, Learni donates a complete school kit to a child in need for every training booked. You build your skills, a child heads back to school.

  • Backpack, notebooks and essential supplies
  • Distributed through our partner charities
  • Included, at no extra cost to you

The Learni story

Founded by engineers and learning experts, Learni's mission is to make high-impact tech training accessible to teams everywhere. We work remotely with organizations across the US and Canada, in your time zone, to help teams upskill fast.

Don't let this gap widen

Why this program matters

  • Without expert Lean mastery, companies lose an average of 25% productivity to unidentified waste, with hidden costs approaching 15% of revenue.

  • Poorly optimized processes generate 40% more quality incidents, directly hitting customer satisfaction and margins.

  • In 2024, 68% of managers without advanced Lean skills stall in their careers against agile competition.

  • Every quarter without Lean deployment widens a fatal competitive gap, risking irreversible market share losses.

Youcef TAHRI
Youcef TAHRI

Learni trainer · Management expert

73%productivity gap
×3cost of inaction

Program

Module 1Lean Diagnosis: Advanced Value Stream Mapping (VSM, digital tools, expert audits)

In-depth analysis of current processes using digital Value Stream Mapping with software like Lucidchart or Minitab, identification of the 8 advanced wastes on real company cases, practical field diagnosis exercises with Gemba Walk timing, development of an initial Lean maturity report, planning of improvement priorities with concrete KPI metrics for immediate ROI.

Module 2Advanced Lean Tools: Kaizen and Expert 5S (dynamic workshops, simulations, measurable deliverables)

Organization of a simulated Kaizen event on a real industrial or service process, mastery of expert-level 5S with visual audits and sustainable standards, use of tools like SMED for changeover time reduction, team exercises on layout optimization, production of standardized improvement sheets, measurement of productivity gains via before/after metrics for immediate company applications.

Module 3Lean Six Sigma: DMAIC Integration for Complex Processes (stats software, DOE, advanced control)

Deployment of the DMAIC cycle on thread projects with Minitab for statistical analyses, design of planned experiments DOE for root cause analysis, mastery of Lean Six Sigma tools like advanced FMEA and SPC, practical workshops on variability reduction, development of certified control plans, sectoral case studies with proven 30% efficiency gains for professional transformations.

Module 4Lean Deployment: Leadership and Supply Chain (change management, Hoshin Kanri, Lean suppliers)

Lean leadership strategies via Hoshin Kanri for strategic alignment, change management with A3 reporting and Kata coaching, supply chain optimization using Lean with VMI and advanced Just-in-Time, company-wide deployment simulations, development of certified roadmaps, exercises on change resistance with impactful communication tools for sustainable results.

Module 5Lean Simulation and Certification: Real Cases, Audits, Final Project (expert exam, portfolio)

Complete simulation of a company Lean transformation via immersive role-playing game, Lean maturity audit with advanced Liker grid, finalization of the thread project with jury presentation, preparation for Lean expert certification, delivery of personal achievements portfolio, evaluation of acquired skills for immediate deployment, networking with peers for enriching professional exchanges.

Evaluation method

  • Expert multiple-choice quiz to validate acquired knowledge at the end of the training
  • Continuous evaluation through Kaizen workshops and simulations
  • Defense of the Lean thread project with a certified jury

Learning method

  • Courses led by an active Lean Black Belt trainer
  • Practical exercises on real industrial company cases
  • Progressive Lean transformation thread project
  • Complete course materials and templates provided to each participant

Methods, materials and delivery

The Lean Training - Optimizing Business Processes program is delivered onsite or remote (blended-learning, virtual classroom, remote presence). At Learni, an industry-certified training organization, every program is built to maximize skills acquisition regardless of the chosen format.

The trainer alternates between demonstrative, interrogative and active methods (through hands-on labs and/or scenarios). This pedagogical approach guarantees concrete learning that's immediately applicable at work.

Equipment required

For the smooth delivery of the Lean Training - Optimizing Business Processes program, the following equipment is required:

  • Mac or PC computers, high-speed fiber internet, whiteboard or flipchart, projector or interactive touch screen (for remote sessions)
  • Training environments installed on workstations or accessible online
  • Course materials, hands-on exercises and complementary resources
  • Post-training access to materials and educational resources

For intra-company training on a site outside Learni, the client commits to providing all required teaching materials (computers, internet, etc.) for the smooth delivery of the program in line with the prerequisites in the communicated program.

* contact us for remote delivery feasibility** ratio varies depending on the program

Skills assessment methods

Assessment of skills acquired during the Lean Training - Optimizing Business Processes program is performed through:

  • During training: case studies, hands-on labs and professional scenarios
  • End of training: self-assessment questionnaire and skills evaluation by the trainer
  • After training: completion certificate detailing acquired skills

Program accessibility

Learni is committed to making its programs accessible. All our programs are accessible to people with disabilities. Our teams are available to adapt the pedagogical methods to your specific needs. Please contact us for any adjustment request.

Enrollment terms and lead times

Registration is possible up to 48 business hours before the start of training. All our programs are built for corporate L&D budgets and delivered onsite or remotely.

Our method

Training quality, guaranteed at every step

Before, during, after: we frame the brief, introduce the trainer, tailor the content and measure impact. You stay in control from kickoff to wrap-up.

Step 1

Rigorous trainer selection

Each trainer is validated on three criteria: hands-on field expertise, proven pedagogy and alignment with your industry.

  • Triple validation: technical, pedagogical, sectoral.
  • Minimum rating 4.8/5 over the last 12 sessions.
Step 2

You meet the trainer beforehand

30-minute video call between you and the selected trainer to validate the fit, adjust content and clear any final doubts.

  • Live briefing on goals and team context.
  • Veto right — we swap the trainer for free if needed.
Step 3

Content tailored to your context

No recycled slides. The syllabus is reworked from your real cases: tools, constraints, vocabulary, ongoing projects.

  • Hands-on cases drawn from your stack and projects.
  • Program co-written then validated by your team.
Step 4

Continuous quality follow-up

Live evaluations, 30/90/180-day check-ins and a consolidation plan. If the impact misses the mark, we rework it.

  • NPS, knowledge quizzes and skills self-assessment.
  • Satisfaction guarantee: fully satisfied or free rework.

A simple promise: you don't pay to discover the trainer on day one. Everything is validated upfront, by you.

FAQ

Frequently asked questions

How much does the Lean Training - Optimizing Business Processes training cost?+
The price is $7,350 (USD) per participant. A detailed quote is sent within one business day.
How long is the Lean Training - Optimizing Business Processes training?+
The training lasts 5 journées, available live online (US time zones) or on-site at your offices.
How is this training paid for?+
Most US teams pay directly through their company (L&D or training budget). We invoice in US dollars and accept bank transfer (ACH/wire) or card, with volume pricing for teams. A purchase order is welcome.
Are there any prerequisites?+
Mastery of basic Lean principles and 3 years of experience in improvement projects
Is a certificate delivered at the end?+
Yes. A Learni completion certificate is issued, along with the individual evaluation report.
Does Learni provide the equipment?+
No. A computer and stable internet connection are required for the participant. Learni provides the educational platform, the trainer and all course materials.
On-site & remote

This training across cities

Available on-site and remotely. Pick your city to see the local training center.

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